Triveni Steam turbine

 

 

SNAPSHOT

-Frist SteamTurbine company in India to be certifield for ISO 9001 and ISO 14001

-Manufacturing capacity of 150 turbines per year

-Dedicated supplier network

-180 trained engineers to address customer service needs

-Capability to refurbish any make of turbine up to 150 MWe

 

 

TECHNOLOGY EXCELLENCE

-Custom built software used for steam path aero and structural design of each turbine

-Rotor dynamic analysis for lateral critical speeds for each shaft and bearing configuration

-Torsional analysis for each rotor train(includes turbine shaft,pinion,gear wheel,alternator rotor with flexible couplings)

-Disc & Blade stress and vibration simulations carried out for each turbine stage

-Casing parting plane joints undergo rigorous analysis with respect to creep stress on bolts,for a continuous operation

-High speed Vacuum Balancing of rotors

-In house thermal stability test

WE OFFER

-Compact System Layout: Triveni offers skid mounted design(steam turbine,gearbox and oil storage/pumping system in one skid) with the following benefits:

-Smaller foot print,occupies lesser area

-Lower civil cost

-Quicker installation and intergration into plant setup

-Easier maintenance

-Part load operation,with optimized efficency: The steam turbine are built with design features that allow safe and efficent operation at part load conditions with optimized efficiency reducing power and steam cost

-Optimum combination of Impulse and reaction blade path for maximising efficiency while retaining compactness and lower footprint

-Renewable application such as Solar,Non-conventional application such Low grade heat recovery,geo-thermal,saturated steam cases etc.

-Quality and performance: Continuous value engineering, established supplier base,scale of operation has resulted in continuous improvement in Quality and Performance.

 

EMPHASIS ON QUALITY

-Compact System Layout: Triveni offers skid mounted design(steam turbine,gearbox and oil storage/pumping system in one skid) with the following benefits:

-Smaller foot print,occupies lesser area

PRODUCT FEATURES

-Solid forged rotor with integral discs to improve reliability

-Spring backed glands for inter-stage and shaft end sealing

-Inlet throttle valves operated by fast response actuating system

-Zero-leakage throttle valve glands

-Hydraulically operated Stop and Emergency Valve(ESV)

-Horizontally split casing is designed symmetrically to reduce thermal stress

-Provision for Top exhaust orientation

-Welded diaphragms for improved efficiency

-Auto Start option for turbines

-Automatic exhaust hood temperature control system

-Provision for automatic gland sealing system

REFURBISHING

Turbine upto 600 MW

Innovative Refurbishing Solutions

Refurbishing solutions for various applications Turbo Compressors, Blowers, Pumps etc.

-Efficiency restoration/improvement

-Full speed balancing under vacuum

-Healthy survey&Condition assessment

-Retrofitting turbovisory systems

-Relocation of turbine

-Modernisation of power plants

-Upgradation

-Indigenisation

-Re enginerring

-RLA

 

BUILDING A LEARNING CULTURE

Triveni has set up a world class learning center for meeting the in-house and customer's requirement for skilled and tranied manpower in the niche area of steam turbine island.

The Learning Center is testament to our commitment to build a strong in-house team for the future.

The center delivers niche and comprehensive traning programs,designed through a collaborative approach with specialized training institutes across the country, to impart contemporary knowledge on Turbine Island and general management competencies towards developing future Leaders.

MANUFACTURING EXCELLENCE

Triveni's state-of-the art manufacturing facility is spread over 15,000 square meters at Bengaluru,India.

The plant facilities have best-in-class machinces like:

-Five-axis CNC Machining Center(LIECHTI,Germany) for Tapered and Twisted blades,nozzles,laby packing and machining

-Integrated CAD/CAM for seamless manufacturing of turbine parts

-Five-axis CNA Mill Turn Center Machine to manufacture critical rotor shaft(WFL)

-Zeiss co-ordinate measuring machines for precision measurements of critical components

-Computerized test facility for carrying out thermal stability test on rotors

-Vacuum tunnel from SCHENCK RoTec, Germany, for high speed balancing of rotors

-5 face CNG Gantry machine from Mitsubishi, Japan for steam turbine casing machining

-Full speed Mechanical Steam Run Test for testing on no load condition

 

 

GLOBAL FOOTPRINT

Triveni is a name to be reckoned within international markets for industrial Steam Turbines.Our experience enables us to meet customer's specification and international design norms.

Triveni's industry-specific sulotions (Biomass IPP,District Heating,Plam Oil etc.) have benefites end-customers and EPC companies across the globe.

Triveni has expanded its wings beyond Indian shores now a prominent player in SAARC,ASEAN,EUROPE,CENTRAL AND SOUTH AMERICA.

Established majors continue to repose thier trust Triveni marquee.